Manufacturers producing custom made mylar bags have become the packaging solution for those companies selling their product in the food industry, supplements, cosmetics, and now cannabis products, pet treats, coffee, or even eyelash kits.
This is due to the durability and high-definition visual presentation of mylar bags; however, a company must choose an experienced and reputable company to supply you with the packaging you need. If you choose the wrong supplier, this could lead to extremely large issues. Packaging could raise your brand or cause delays, defects, and lost sales.
This is a guide that will give businesses a clear understanding of how to evaluate their suppliers for custom made mylar bags, what elements are important to look for when selecting a manufacturer, and how businesses can make sure they do not lose money during the process.
Stock packaging rarely represents your company’s brand value, but utilizing a custom bag allows you to control all aspects of the design, function, and ultimately how your bags will stand out in a sea of other products both on the shelf and on the internet.
Businesses choose to use custom made mylar bags as it provides:
- Excellent barrier properties against moisture, oxygen, and light
- Extended shelf life on perishable products with a long shelf life
- Ability to create a package that is both tamper-evident and resealable
- Contain the odors of all products that have a strong or unpleasant smell
- Produce full-color high-quality images of your branding
- Provide complete custom shapes, finishes and windows on custom bags
Due to the reduction of shipping costs, while providing an improved presence (with our products) on the shelf, companies are migrating to a flexible packaging option faster than they have before, from small manufacturers to large manufacturers that will create custom mylar packages.
Understanding the needs and requirements for your specific industry will help to identify the best manufacturer suited to provide you with custom-made mylar bags.Some sectors may include the following:
All product category requirements for barrier layer, compliance (i.e. regulatory/labeling), and durability requirements vary greatly by product type; therefore, working with a manufacturer with experience producing for YOUR specific industry gives you a significant advantage.
The following key factors should be considered when choosing a manufacturer.
There are many different thicknesses of Mylar bags and many types of multilayer films. Puncture resistant films are generally used to package heavier products.
Quality manufacturers will provide:
If your product is sensitive to oxygen and/or moisture, this is your #1 factor!
Your product's packaging is often the most visible form of marketing for your product.
Advanced printing technology ensures the following:
Look for the following printing capabilities:
Poor printing will detract from the professional appearance of your packaging even if you have a great design, so it is a very important consideration.
There are many different styles of bags that can be used depending on your type of product.The ability to customize both features and structure is a key difference between suppliers.
Important options for customization include:
Flexible manufacturers allow your packaging to fit perfectly with your product’s specific needs.
Minimum order quantities (MOQs) vary greatly between manufacturers. Overseas manufacturers most often require high minimums, while specialized manufacturers generally have low MOQs, which are better suited to brands that are just beginning to grow.
If you plan to launch new products or test new designs, you should place your priority on finding manufacturers that allow smaller runs without sacrificing quality.
Delays in production will negatively impact launching products and inventory planning. When evaluating potential manufacturers, ask them below:
If your company relies on seasonal sales, or if you plan a promotional campaign, consistent lead times are very important.
Many companies struggle with the choice of working with a local supplier or an overseas supplier. Each type has some distinct advantages.
Domestic custom made mylar suppliers can offer you:
The price for a custom made bag will vary widely depending on the size, material, printing complexity and quantity. A business can generally expect a large range in price with you having lower prices with high volume and higher prices for specialty finishes or short run options.
Transparent manufacturers will give you an itemized quote, breaking out the materials, printing charges and additional customization charges, thus allowing you to compare products easily.
Selecting the wrong supplier can result in expensive setbacks and should be avoided at all costs. Cautionary signs include:
A good supplier will be transparent, responsive and willing to walk you through all steps of their manufacturing process.
After a thorough analysis of the manufacturer’s quality, customization, pricing and reliability, you should select a manufacturer that has an interest in both your company and in long-term growth versus a manufacturer that only focuses on saving you money now.
More well-known manufacturers provide their customers with premium packaging products and offer flexible order quantities, quick turnaround times and extensive design support. These types of suppliers support brands who are looking to grow by eliminating the need for them to change suppliers frequently.
Searching established custom packaging manufacturers will help your company maintain a replicable product and smooth reloading processes for your expanded product lines.
Custom Mylar Bags are an integral part of a brand’s image, a protector and contributor to the customer experience. A great manufacturer can be a strategic partner in your organization’s efforts to build a packaging solution that is both aesthetically pleasing, works properly, and assists in your growth.
Taking the time to evaluate potential suppliers will ultimately save you production-related issues, and help you build a stronger brand image throughout your products as you continue down the path to sale.
Minimum order quantities depend on the manufacturer. Some suppliers require very large bulk orders, while others offer lower minimums suitable for small businesses and product launches. Lower MOQs are typically associated with digital printing, while large runs use gravure printing.
Production time depends on order size, printing method, and shipping distance. Custom packaging usually requires design proofing, manufacturing, and delivery time. Domestic suppliers may offer faster turnaround compared to overseas production.
High-quality mylar bags with multiple barrier layers can effectively contain strong odors and prevent outside air from entering. Odor resistance depends on the material structure, seal quality, and zipper type.
Yes. Manufacturers can print full-color artwork, logos, product information, barcodes, and regulatory labeling directly onto the bag using high-resolution printing methods.
Custom bags can be produced in virtually any size, from small sample pouches to large bulk packaging. Stand-up pouches, flat bags, and gusseted designs allow flexibility depending on product volume.
Popular customization options include resealable zippers, tear notches, clear windows, hang holes, rounded corners, matte or gloss finishes, metallic films, and die-cut shapes.
Food-grade mylar bags made with approved materials are commonly used for snacks, coffee, supplements, and other consumables. Manufacturers can provide certification confirming compliance with food safety standards.
Businesses should compare material quality, printing capabilities, customization options, minimum order requirements, turnaround times, and communication reliability before selecting a supplier.
