Buying a used forklift can be a smart and cost-effective decision for businesses looking to improve warehouse operations without breaking the bank.
However, purchasing second-hand equipment comes with its own set of risks, so it’s crucial to do a thorough inspection to ensure you’re getting a safe, reliable, and long-lasting machine. Here are 10 important things to check before buying used forklifts for sale to help you make an informed decision.
The forks and mast are the workhorses of a forklift. Inspect the forks for cracks, bends, or excessive wear, particularly at the heel where stress is highest. Look at the mast for signs of rust, weld repairs, or damage. Ensure the mast raises and lowers smoothly and the tilt function works properly without any jerking or unusual noises.
A forklift’s hydraulic system controls lifting, tilting, and side-shifting functions. Check for any visible leaks in hoses, cylinders, and fittings. Operate the forklift to ensure smooth hydraulic movement and listen for hissing sounds, which could indicate internal leaks. A poorly functioning hydraulic system can be costly to repair.
Whether you’re buying a diesel, LPG, or electric forklift, examining the engine or motor is critical. For internal combustion forklifts, look for signs of oil leaks, worn belts, or dirty filters. Check the condition of the spark plugs and test the engine’s startup performance. For electric forklifts, inspect the battery, connectors, and cables, and ask about the battery’s age and charging history.
Tires are essential for safety and performance. Look for signs of wear, cracks, chunking, or flat spots on pneumatic or solid tires. Uneven wear may indicate alignment or suspension problems. Make sure the tires are appropriate for your work environment (indoor vs. outdoor) and check that they still have sufficient life left.
Ask for the forklift’s maintenance and service records. A well-maintained forklift with consistent servicing is more likely to be reliable. Check if major components have been replaced and if regular inspections were performed. Maintenance records can also help you anticipate future repairs or replacements.
The brakes and steering are critical for operator safety. Test the brakes for responsiveness and listen for grinding noises, which could indicate worn-out components. Check the parking brake to ensure it holds securely. For steering, ensure it’s smooth, without excessive play or stiffness.
Make sure all safety equipment is intact and functioning, including seat belts, horns, lights, backup alarms, and mirrors. Confirm that load capacity plates are present and readable. Faulty safety features can pose a major risk and may also result in workplace compliance issues.
If you’re considering an electric forklift, check the battery’s age, condition, and charge-holding capacity. A failing battery can significantly increase your operating costs. Also, ensure the charger is included, works correctly, and is compatible with your power supply.
The hour meter shows how much the forklift has been used. While a high-hour forklift isn’t necessarily a dealbreaker, it’s wise to weigh the hours against the maintenance history and overall condition. Like mileage in cars, lower hours typically mean less wear, but a well-maintained high-hour forklift can still be a good buy.
Finally, do a full walkaround of the forklift. Look for rust, dents, or signs of rough use. Take it for a test drive to evaluate overall performance, including acceleration, lifting, tilting, and maneuvering. Trust your gut—if it feels off or underpowered, it might not be the right machine.
Buying a used forklift can help you save money and stretch your equipment budget, but only if you do your due diligence. By carefully checking these ten key areas, you can avoid hidden repair costs, reduce downtime, and ensure the safety of your team. Always consider buying from a reputable dealer, and when possible, bring in a qualified mechanic or technician to help with the inspection.
With a bit of preparation, you’ll be well on your way to finding a used forklift that delivers performance, safety, and value for years to come.
